TOP > Technology and Quality > Technical Development
A request for "a product like this" often stems from a clear vision: "I want to create this kind of product" or "I
want
to turn this image into a reality". When we deliver products tailored to your needs, it's more than just a
delivery—it's
the key that opens the door to the future you've envisioned, and that's why our customers are always delighted. In
addition, our work doesn't end when the product is completed and delivered; that's just the beginning of a new
journey.
After bringing a product to market, we are truly grateful for the feedback we receive, whether it's suggestions for
improvements or requests from end users. These insights are invaluable to us and serve as the driving force behind
our
constant development and refinement. At DNP Hikari Kinzoku, there is no final destination—only an ongoing path of
progress
and innovation.
Film insert molding is a process where a film and resin are fused together within an injection
molding mold (via bonding or welding), creating molded products with decorative surfaces.
We can integrate various film functions such as printed text and designs, "hard coating", "AG (anti-glare) ", "AR
(anti-reflective)", and "fingerprint resistance" into three-dimensional molded products.
Utilizing PC thick plates, we offer silk printing, vacuum pressure forming, and cutting
services for sizes up to 1200 mm x 640 mm.
Compared to traditional glass, this product offers the following benefits: [Three-dimensional bending
capability] [Easy drilling] [Reduced parts count] [No injection molding required]
There are advantages such as [Cost-efficiency].
Our unique process combines: [High-quality design achieved by eliminating character level
differences] + [Beautiful transparency and smoothness, with no light leakage].
This technology allows us to create highly decorative parts with outstanding design aesthetics.
By reducing the number of individual processes and the need for clear coating, this approach also contributes to
cost reductions.
We can now recreate submicron-level intricate designs that were once impossible with
traditional silk and offset printing.
We also offer: [Combination of multiple designs (enhanced decoration)] [Improved surface properties] [3D
forming film insert molding].
The surface design changes based on the backlight status: Backlight on (transparent) to reveal
the design, and Backlight
off (opaque) to hide the design.
When off, the pattern blends seamlessly with the surrounding design, and when activated, the backlight reveals the
hidden switch. We can accommodate a wide range of patterns, including [metal, wood grain, white, and black] along
with
[film insert molding].
By utilizing Heat & Cool molding, we create high-quality, decorative molded products with a
piano black finish, all
without material adhesion or paint.
Other advantages include [seamless molding even in complex shapes with many holes], [reduced warping] and
[retardation
prevention through stress relief]. In addition, we employ patented methods from two companies, allowing us to
respond
flexibly to a wide variety of shapes and designs.
Through special 3D printing, we can reproduce a rich sense of "depth", "dimension", and "texture" in jet black. The appearance of the pattern changes depending on the viewing angle, providing a luxurious and immersive experience. By combining [Special 3D printing] + [Film insert molding], we create decorative parts of superior quality and refinement.
At DNP Hikari Kinzoku, we deliver high-value-added, uniquely original products tailored to each customer's needs, thanks to our extensive advanced technologies and proven track record. Furthermore, we have developed a flexible system that enables the seamless integration and commercialization of various technologies, allowing us to create customized solutions. Moving forward, we will remain a "development-driven company", consistently delivering not only exceptional products but also great satisfaction to our customers.